Instead of using a part-specific tool for each joggle geometry, XtruJog uses two independent hydraulic vises that can move with respect to each other to create any programmed joggle geometry. This capability allows the machine to handle joggling on both straight and curved parts without any tool or setup change.
The two vises contain a die cavity consisting of four soft jaws, gripping the extrusion at the joggle start and end planes. These quick-change soft jaws allow the machine to be able to quickly switch to handle various non-standard cross sections.
The clamping arrangement applies significantly higher force compared to conventional joggling presses, reducing the chances of creating common joggle defects due to sliding, kinking, dishing, etc. Once secured, CNC controls offset the vises to form the joggle. Throughout the cycle, the system measures joggle depth and automatically compensates for springback before removing the part from the machine. The correction then can be applied to part program, eliminating the need for time consuming tool modifications.